4 mm2 cable size, resistance and voltage drop calculator

Metric cable is sized by its nominal copper cross-section, so 4 mm2 is the area itself rather than a gauge number. That makes the arithmetic direct: resistance is resistivity times length divided by area, and everything else follows from it.

A
V
kg/m3
Voltage drop over the run
5.1720V
≈ Rounded 4 mm2 cable
Drop as a percentage
2.249 % Within the usual 3% final-circuit limit
Nominal cross-section
4 mm2
Equivalent solid diameter
2.256 76
Equivalent AWG Fractional. Round down to the next AWG number for the next thicker wire.
11.18
Area in circular mils
7.8941
Resistance per kilometre
4.31 ohm/km
Resistance of the one-way run
0.1293 ohm
Power lost as heat
103.440 W
Conductor weight, one core
1.0752
Longest run within 3% drop
40.02
Show the working
  1. One-way run length = 30
  2. Load current = 20
  3. Supply voltage = 230
  4. Circuit = 2
  5. Conductor = 1.724e-8
  6. Conductor temperature = 20
  7. Conductor density = 8960
  8. Nominal cross-section = 4 = 4
  9. Equivalent solid diameter = sqrt(4 * 4 / pi) = 2.256 76
  10. Area in circular mils = (2.256 76 / 25.4)^2 * 1000 = 7.8941
  11. Equivalent AWG = 36 - 39 * ln(2.256 76 / 0.127) / ln(92) = 11.1819
  12. r_per_m_20 = 1.724e-8 / (4 * 1e-6) = 0.004 31
  13. r_per_m = 0.004 31 * (1 + 0.00393 * (20 - 20)) = 0.004 31
  14. Resistance per kilometre = 0.004 31 * 1000 = 4.31
  15. Resistance of the one-way run = 0.004 31 * 30 = 0.1293
  16. Voltage drop over the run = 2 * 20 * 0.1293 = 5.172
  17. Drop as a percentage = 5.172 / 230 * 100 = 2.2487
  18. Power lost as heat = 2 * 20^2 * 0.1293 = 103.44
  19. Conductor weight, one core = 4 * 1e-6 * 30 * 8960 = 1.0752
  20. Longest run within 3% drop = 230 * 0.03 / (2 * 20 * 0.004 31) = 40.0232

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • resistance = rho x length / area
    • single phase drop = 2 x I x R (out and back)
    • three phase drop = sqrt(3) x I x R (line to line)
    • temperature correction: R(T) = R(20) x (1 + 0.00393 (T - 20)) for copper

    The cross-section is nominal. IEC 60228 fixes the maximum resistance per kilometre rather than an exact area, so a real stranded conductor is slightly larger than the nominal figure and its resistance is a little above the ideal solid value computed here.

    The equivalent diameter is what a solid conductor of this area would measure. A stranded conductor of the same area is larger overall because of the gaps between strands.

    This is a voltage drop calculation, not a current rating. Ampacity depends on the insulation, the installation method, grouping and ambient temperature.

    Frequently asked

    What is 4 mm2 in AWG?

    Inverting the gauge formula gives n = 36 - 39 log_92(d / 0.127 mm), and the result is shown above. It is almost never a whole number, so pick the next lower AWG number to stay at or above the metric area.

    How long a run can 4 mm2 carry before the drop matters?

    The calculator shows the length at which the drop reaches 3% of the supply voltage for the current you entered. Halve the current and that length doubles.

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