Duct size calculator

Duct sizing trades size against noise. Too small and it whistles; too large and it does not fit.

m3/h
m/s

Main ducts 4 to 7 m/s; branches 2 to 4; supply grilles under 2.5.

Round duct diameter
210mm
≈ Rounded Duct sizing
Equivalent rectangular width
264
Equivalent rectangular height
132
Equivalent round diameter of that rectangle
201
Duct area
0.034 72 m2
Flow in cubic feet per minute
294.3
Approximate friction loss
13.70 Pa
Velocity pressure
9.60 Pa
Show the working
  1. Air flow = 500
  2. Target velocity = 4
  3. Rectangular aspect ratio = 2
  4. Duct length = 15
  5. flow_m3s = 500 / 3600 = 0.138 889
  6. Duct area = 0.138 889 / 4 = 0.034 722 2
  7. Round duct diameter = sqrt(4 * 0.034 722 2 / pi) * 1000 = 210.261
  8. Flow in cubic feet per minute = 500 * 0.5885777777777777 = 294.289
  9. Equivalent rectangular height = sqrt(0.034 722 2 / 2) * 1000 = 131.762
  10. Equivalent rectangular width = 131.762 * 2 = 263.523
  11. Equivalent round diameter of that rectangle = 1.30 * (263.523*131.762)^0.625 / (263.523 + 131.762)^0.25 = 200.722
  12. Approximate friction loss = 210.261 > 0 ? 0.02 * 15 / (210.261/1000) * 1.2 * 4^2 / 2 : 0 = 13.6973
  13. Velocity pressure = 0.5 * 1.2 * 4^2 = 9.6

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • area = flow / velocity
    • diameter = sqrt(4 x area / pi)
    • equivalent round diameter = 1.30 (ab)^0.625 / (a+b)^0.25

    A rectangular duct of the same cross-sectional area carries less air than a round one, which is what the equivalent diameter corrects for.

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