2 1/2 in schedule 40 pipe flow and volume calculator

2 1/2 in schedule 40 pipe has an outside diameter of 73 mm and a bore of 62.7 mm, a wall thickness of 5.15 mm. Nominal pipe size is a label, not a measurement — nothing about a 1-inch pipe is one inch.

m/s

Domestic water is usually kept between 1 and 2.4 m/s to limit noise and erosion.

Copper and plastic about 140; new steel 130; old steel 100.

kg/m3
Flow at that velocity
277.89L/min
≈ Rounded 2 1/2 in pipe
Flow in US gallons per minute
73.410
Inside diameter
62.70
Wall thickness
5.150
Bore area
3087.63 mm2
Water content per metre
3.0876
Water in the run
77.19
Weight of that water
77.19
Friction head loss
0.968
Pressure drop
9.489 kPa
Show the working
  1. Flow velocity = 1.5
  2. Pipe run = 25
  3. Hazen-Williams C = 140
  4. Fluid density = 1000
  5. Inside diameter = 62.7 = 62.7
  6. outside = 73 = 73
  7. Wall thickness = (73 - 62.7) / 2 = 5.15
  8. Bore area = pi * 62.7^2 / 4 = 3087.63
  9. area_m2 = 3087.63 / 1e6 = 0.003 087 63
  10. Water content per metre = 3087.63 / 1000 = 3.087 63
  11. Water in the run = 3.087 63 * 25 = 77.1907
  12. flow_m3s = 0.003 087 63 * 1.5 = 0.004 631 44
  13. Flow at that velocity = 0.004 631 44 * 60000 = 277.887
  14. Flow in US gallons per minute = 277.887 / 3.785411784 = 73.4099
  15. loss_per_m = 10.67 * (0.004 631 44)^1.852 / (140^1.852 * (62.7/1000)^4.87) = 0.038 703 4
  16. Friction head loss = 0.038 703 4 * 25 = 0.967 584
  17. Pressure drop = 0.967 584 * 1000 * g0 / 1000 = 9.488 76
  18. Weight of that water = 77.1907 * 1000 / 1000 = 77.1907

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • bore area = pi d^2 / 4
    • flow = area x velocity
    • Hazen-Williams head loss per metre = 10.67 Q^1.852 / (C^1.852 d^4.87), SI units

    Nominal pipe size is a legacy label. Above 14 inch NPS the outside diameter equals the nominal size; below it, neither dimension matches.

    Hazen-Williams is an empirical formula fitted to water near room temperature. For other fluids or for gases, use Darcy-Weisbach.

    Fittings add loss too. A rule of thumb is to add 30 to 50% to the straight-run figure for a typical domestic circuit.

    2 1/2 in pipe at common velocities

    Velocity (m/s) Flow (L/min) Flow (US gpm)
    0.5 92.624.47
    1 185.348.94
    1.5 277.973.41
    2 370.597.88
    2.5 463.1122.35
    3 555.8146.82

    Frequently asked

    What is the inside diameter of 2 1/2 in schedule 40 pipe?

    62.7 mm, against an outside diameter of 73 mm.

    How much water does 2 1/2 in pipe hold?

    3.088 litres per metre of run.

    Where the numbers come from

    • Dimensions are the ASME B36.10 schedule 40 values for the nominal size.

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