20 gauge steel thickness calculator

In the Manufacturers Standard Gauge for steel, 20 gauge is 0.0359 in (0.912 mm). The gauge number counts down as the sheet gets thicker.

kg/m3
degrees

Where the neutral axis sits, as a fraction of thickness. 0.33 for tight bends, 0.5 for generous ones.

Thickness
0.9119mm
≈ Rounded 20 gauge steel sheet
Thickness in inches
0.035 90
Weight of the sheet
14.316
Weight per square metre
7.158 kg/m2
Weight per square foot
0.6650 kg/ft2
Minimum inside bend radius One thickness is a safe general rule for mild steel; check the alloy.
0.912
Bend allowance
2.034
Bend deduction
1.614
Suggested V-die opening Eight times thickness is the usual air-bending starting point.
7.29
Show the working
  1. Sheet length = 2000
  2. Sheet width = 1000
  3. Steel density = 7850
  4. Bend angle = 90
  5. K-factor = 0.42
  6. Thickness = 0.91186 = 0.911 86
  7. Thickness in inches = 0.911 86 / 25.4 = 0.0359
  8. area_m2 = 2000 * 1000 / 1e6 = 2
  9. volume_m3 = 2 * 0.911 86 / 1000 = 0.001 823 72
  10. Weight of the sheet = 0.001 823 72 * 7850 = 14.3162
  11. Weight per square metre = 0.911 86 / 1000 * 7850 = 7.1581
  12. Weight per square foot = 7.1581 * 0.09290304 = 0.665 009
  13. Minimum inside bend radius = 0.911 86 * 1 = 0.911 86
  14. Bend allowance = rad(90) * (0.911 86 + 0.42 * 0.911 86) = 2.033 93
  15. Bend deduction = 2 * (0.911 86 + 0.911 86) * tan(rad(90)/2) - 2.033 93 = 1.613 51
  16. Suggested V-die opening = 0.911 86 * 8 = 7.294 88

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • weight = length x width x thickness x density
    • bend allowance = angle in radians x (inside radius + K x thickness)
    • bend deduction = 2 x (inside radius + thickness) x tan(angle/2) - bend allowance

    Gauge numbers are not a single standard. Steel, aluminium, stainless and zinc all use different gauge tables for the same number, so always state the material.

    The Manufacturers Standard Gauge descends from a weight-per-square-foot table, which is why the thicknesses are not a neat progression.

    Frequently asked

    How thick is 20 gauge steel?

    0.0359 inches, or 0.912 mm, for uncoated sheet steel.

    Is a higher gauge number thicker?

    No. The gauge number counts down as thickness goes up, so 16 gauge is thicker than 20 gauge.

    Where the numbers come from

    • Thicknesses are the Manufacturers Standard Gauge for uncoated hot- and cold-rolled sheet steel.

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