3 gauge steel thickness calculator

In the Manufacturers Standard Gauge for steel, 3 gauge is 0.2391 in (6.073 mm). The gauge number counts down as the sheet gets thicker.

kg/m3
degrees

Where the neutral axis sits, as a fraction of thickness. 0.33 for tight bends, 0.5 for generous ones.

Thickness
6.0731mm
≈ Rounded 3 gauge steel sheet
Thickness in inches
0.239 10
Weight of the sheet
95.348
Weight per square metre
47.674 kg/m2
Weight per square foot
4.4291 kg/ft2
Minimum inside bend radius One thickness is a safe general rule for mild steel; check the alloy.
6.073
Bend allowance
13.546
Bend deduction
10.746
Suggested V-die opening Eight times thickness is the usual air-bending starting point.
48.59
Show the working
  1. Sheet length = 2000
  2. Sheet width = 1000
  3. Steel density = 7850
  4. Bend angle = 90
  5. K-factor = 0.42
  6. Thickness = 6.0731399999999995 = 6.073 14
  7. Thickness in inches = 6.073 14 / 25.4 = 0.2391
  8. area_m2 = 2000 * 1000 / 1e6 = 2
  9. volume_m3 = 2 * 6.073 14 / 1000 = 0.012 146 3
  10. Weight of the sheet = 0.012 146 3 * 7850 = 95.3483
  11. Weight per square metre = 6.073 14 / 1000 * 7850 = 47.6741
  12. Weight per square foot = 47.6741 * 0.09290304 = 4.429 07
  13. Minimum inside bend radius = 6.073 14 * 1 = 6.073 14
  14. Bend allowance = rad(90) * (6.073 14 + 0.42 * 6.073 14) = 13.5463
  15. Bend deduction = 2 * (6.073 14 + 6.073 14) * tan(rad(90)/2) - 13.5463 = 10.7462
  16. Suggested V-die opening = 6.073 14 * 8 = 48.5851

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • weight = length x width x thickness x density
    • bend allowance = angle in radians x (inside radius + K x thickness)
    • bend deduction = 2 x (inside radius + thickness) x tan(angle/2) - bend allowance

    Gauge numbers are not a single standard. Steel, aluminium, stainless and zinc all use different gauge tables for the same number, so always state the material.

    The Manufacturers Standard Gauge descends from a weight-per-square-foot table, which is why the thicknesses are not a neat progression.

    Frequently asked

    How thick is 3 gauge steel?

    0.2391 inches, or 6.073 mm, for uncoated sheet steel.

    Is a higher gauge number thicker?

    No. The gauge number counts down as thickness goes up, so 16 gauge is thicker than 20 gauge.

    Where the numbers come from

    • Thicknesses are the Manufacturers Standard Gauge for uncoated hot- and cold-rolled sheet steel.

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