Tap drill size calculator

The general form of every tap drill table: subtract the engagement fraction of the thread depth from the major diameter.

%
%
Tap drill
6.985mm
≈ Rounded Tap drill size
Tap drill in inches
0.2750
Clearance hole
8.640
Diameter minus pitch
6.750
Pitch diameter
7.1881
Minor diameter of the nut thread
6.6468
Tensile stress area
36.609 mm2
Threads per inch
20.320
Show the working
  1. Major diameter = 8
  2. Pitch = 1.25
  3. Thread engagement = 75
  4. Clearance hole allowance = 8
  5. Tap drill = 8 - 75/100 * 1.082532 * 1.25 = 6.985 13
  6. Diameter minus pitch = 8 - 1.25 = 6.75
  7. Clearance hole = 8 * (1 + 8/100) = 8.64
  8. Pitch diameter = 8 - 0.649519 * 1.25 = 7.1881
  9. Minor diameter of the nut thread = 8 - 1.082532 * 1.25 = 6.646 84
  10. Tensile stress area = pi/4 * (8 - 0.938194 * 1.25)^2 = 36.6085
  11. Threads per inch = 1.25 > 0 ? 25.4/1.25 : 0 = 20.32
  12. Tap drill in inches = 6.985 13 / 25.4 = 0.275 005

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • tap drill = D - (engagement/100) x 1.082532 x P

    Always pick the next drill larger than the calculated size; a tight tapping hole snaps taps.

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