9/16-12 UNC tap drill size and thread dimensions

9/16-12 UNC has a major diameter of 14.287 mm and a pitch of 12 threads per inch (2.1167 mm). Every other dimension below follows from those two numbers and the 60-degree thread form.

%
%
MPa
Tap drill
12.569mm
≈ Rounded 9/16-12 UNC tap drill
Clearance hole
15.431
Pitch diameter
12.9127
Minor diameter of the nut thread
11.9961
Minor diameter of the bolt thread
11.6906
Tensile stress area
118.855 mm2
Breaking load at that tensile strength
95 084
The old "diameter minus pitch" drill
12.171
Engagement that rule actually gives
92.4 %
Threads engaged over that length
10.11
Equivalent threads per inch
12.000
Show the working
  1. Thread engagement = 75
  2. Clearance hole allowance = 8
  3. Length of engagement = 21.4
  4. Material tensile strength = 800
  5. major = 14.2875 = 14.2875
  6. p = 2.1166666666666667 = 2.116 67
  7. h = 2.116 67 * 0.8660254037844386 = 1.833 09
  8. Tap drill = 14.2875 - 75/100 * 1.082532 * 2.116 67 = 12.569
  9. The old "diameter minus pitch" drill = 14.2875 - 2.116 67 = 12.1708
  10. Engagement that rule actually gives = 100 / 1.082532 = 92.376
  11. Pitch diameter = 14.2875 - 0.649519 * 2.116 67 = 12.9127
  12. Minor diameter of the nut thread = 14.2875 - 1.082532 * 2.116 67 = 11.9961
  13. Minor diameter of the bolt thread = 14.2875 - 1.226869 * 2.116 67 = 11.6906
  14. Tensile stress area = pi/4 * (14.2875 - 0.938194 * 2.116 67)^2 = 118.855
  15. Clearance hole = 14.2875 * (1 + 8/100) = 15.4305
  16. Breaking load at that tensile strength = 118.855 * 800 = 95 083.9
  17. shear_area = pi * 11.9961 * 21.4 * (0.5 + 0.57735 * (12.9127 - 11.9961)/2.116 67) = 604.876
  18. Threads engaged over that length = 2.116 67 > 0 ? 21.4 / 2.116 67 : 0 = 10.1102
  19. Equivalent threads per inch = 2.116 67 > 0 ? 25.4 / 2.116 67 : 0 = 12

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • tap drill = D - (engagement / 100) x 1.082532 x P
    • pitch diameter = D - 0.649519 P
    • internal minor diameter = D - 1.082532 P
    • tensile stress area = (pi/4)(D - 0.938194 P)^2

    The familiar "drill equals diameter minus pitch" rule actually produces about 92% thread engagement, not 75%. Past roughly 75% the extra holding power is negligible and the tapping torque rises sharply, which is why 75% or even 65% is the shop standard.

    The tensile stress area formula is the ISO 898-1 definition, based on the mean of the pitch and minor diameters.

    Cut a clearance hole rather than a close fit unless the joint is dowelled: thread clearance is what lets parts line up.

    9/16-12 UNC at common engagements

    Engagement Tap drill (mm) Tap drill (in)
    65% 12.7980.5039
    70% 12.6840.4994
    75% 12.5690.4948
    80% 12.4540.4903
    85% 12.3400.4858
    90% 12.2250.4813

    Pick the nearest drill above the figure, never below it.

    Frequently asked

    What drill size do I need for 9/16-12 UNC?

    12.57 mm (0.4948 in) for 75% thread engagement. The traditional rule gives 12.17 mm, which is a tighter and harder-tapping hole.

    What is the pitch of 9/16-12 UNC?

    12 threads per inch (2.1167 mm).

    Where the numbers come from

    • Thread geometry follows the ISO 68-1 basic profile shared by ISO metric and Unified inch threads; the stress-area definition is from ISO 898-1.

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