M24x2 tap drill size and thread dimensions

M24x2 has a major diameter of 24.000 mm and a pitch of 2.0 mm. Every other dimension below follows from those two numbers and the 60-degree thread form.

%
%
MPa
Tap drill
22.376mm
≈ Rounded M24x2 tap drill
Clearance hole
25.920
Pitch diameter
22.7010
Minor diameter of the nut thread
21.8349
Minor diameter of the bolt thread
21.5463
Tensile stress area
384.416 mm2
Breaking load at that tensile strength
307 533
The old "diameter minus pitch" drill
22.000
Engagement that rule actually gives
92.4 %
Threads engaged over that length
18.00
Equivalent threads per inch
12.700
Show the working
  1. Thread engagement = 75
  2. Clearance hole allowance = 8
  3. Length of engagement = 36
  4. Material tensile strength = 800
  5. major = 24 = 24
  6. p = 2 = 2
  7. h = 2 * 0.8660254037844386 = 1.732 05
  8. Tap drill = 24 - 75/100 * 1.082532 * 2 = 22.3762
  9. The old "diameter minus pitch" drill = 24 - 2 = 22
  10. Engagement that rule actually gives = 100 / 1.082532 = 92.376
  11. Pitch diameter = 24 - 0.649519 * 2 = 22.701
  12. Minor diameter of the nut thread = 24 - 1.082532 * 2 = 21.8349
  13. Minor diameter of the bolt thread = 24 - 1.226869 * 2 = 21.5463
  14. Tensile stress area = pi/4 * (24 - 0.938194 * 2)^2 = 384.416
  15. Clearance hole = 24 * (1 + 8/100) = 25.92
  16. Breaking load at that tensile strength = 384.416 * 800 = 307 533
  17. shear_area = pi * 21.8349 * 36 * (0.5 + 0.57735 * (22.701 - 21.8349)/2) = 1852.1
  18. Threads engaged over that length = 2 > 0 ? 36 / 2 : 0 = 18
  19. Equivalent threads per inch = 2 > 0 ? 25.4 / 2 : 0 = 12.7

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • tap drill = D - (engagement / 100) x 1.082532 x P
    • pitch diameter = D - 0.649519 P
    • internal minor diameter = D - 1.082532 P
    • tensile stress area = (pi/4)(D - 0.938194 P)^2

    The familiar "drill equals diameter minus pitch" rule actually produces about 92% thread engagement, not 75%. Past roughly 75% the extra holding power is negligible and the tapping torque rises sharply, which is why 75% or even 65% is the shop standard.

    The tensile stress area formula is the ISO 898-1 definition, based on the mean of the pitch and minor diameters.

    Cut a clearance hole rather than a close fit unless the joint is dowelled: thread clearance is what lets parts line up.

    M24x2 at common engagements

    Engagement Tap drill (mm) Tap drill (in)
    65% 22.5930.8895
    70% 22.4840.8852
    75% 22.3760.8810
    80% 22.2680.8767
    85% 22.1600.8724
    90% 22.0510.8682

    Pick the nearest drill above the figure, never below it.

    Frequently asked

    What drill size do I need for M24x2?

    22.38 mm (0.8810 in) for 75% thread engagement. The traditional rule gives 22.00 mm, which is a tighter and harder-tapping hole.

    What is the pitch of M24x2?

    2.0 mm.

    Where the numbers come from

    • Thread geometry follows the ISO 68-1 basic profile shared by ISO metric and Unified inch threads; the stress-area definition is from ISO 898-1.

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