Stepper motor step calculator

Steps per millimetre is the number every motion controller needs. It follows from step angle, microstepping and the mechanics.

degrees
mm/s
kHz
Steps per millimetre
400.000 00
= Exact Stepper resolution
Resolution
2.5000 micrometres
Steps per revolution
3200
Step rate at the target speed
40.000 kHz
Maximum speed the driver allows
500.0 mm/s
Motor speed
750.0 rpm
Within the driver step rate
1
Show the working
  1. Step angle = 1.8
  2. Microstepping = 16
  3. Screw lead or belt pitch x teeth = 8
  4. Gear reduction = 1
  5. Target speed = 100
  6. Driver step rate limit = 200
  7. full_steps = 1.8 > 0 ? 360/1.8 : 0 = 200
  8. Steps per revolution = 200 * 16 = 3200
  9. Steps per millimetre = 8 > 0 ? 3200 * 1 / 8 : 0 = 400
  10. resolution = 400 > 0 ? 1/400 : 0 = 0.0025
  11. Resolution = 0.0025 * 1000 = 2.5
  12. step_rate = 400 * 100 = 40 000
  13. Step rate at the target speed = 40 000 / 1000 = 40
  14. Maximum speed the driver allows = 400 > 0 ? 200 * 1000 / 400 : 0 = 500
  15. Motor speed = 8 > 0 ? 100 * 60 * 1 / 8 : 0 = 750
  16. Within the driver step rate = 40 000 <= 200 * 1000 ? 1 : 0 = 1

Values are shown to six significant figures here; the arithmetic itself runs on exact fractions and is only rounded where a number is printed.

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    The formula

    • steps per revolution = 360 / step angle x microsteps
    • steps per mm = steps per revolution x gear ratio / lead

    Microstepping improves smoothness far more than it improves real positioning accuracy. Below about 1/8 the incremental torque per microstep is smaller than the friction.

    Stepper torque falls sharply with speed. A rate the driver can emit is not necessarily one the motor can follow.

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